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How to Choose the Right Hinge: Types, Materials, and Applications

hinges

Hinges are indispensable parts in daily necessities and industrial equipment.
Whether it is furniture cabinet doors, car hoods, or factory access doors, hinges bear the key functions of connection and rotation. Hinge selection is related to product performance and safety, improper selection can easily lead to door sagging, jamming or hidden danger.
This article will explain in detail the hinge material classification, common types, applicable scenes, and provide selection guide.

What Is a Hinge?

Basic Definition

Hinge is a mechanical device that consists of two metal pieces (hinge pieces) connected by a hinge pin. Its core function is to allow the object to rotate around a fixed axis, while dispersing the pressure generated by the movement. For example, a door opens and closes smoothly through a hinge, while the pivot point inside the hinge reduces friction and extends service life.

The Basic Structure of the Hinge

Hinge Piece (Leaf)

Metal piece fixed on the surface of the object, usually with mounting holes.

Hinge Section (Knuckle)

Connect the two hinge pieces of cylindrical structure, internal hinge pin.

Hinge Pin (Pin)

Inserted into the hinge section of the metal shaft, determines the hinge’s ability to rotate.

Description of hinge components

The Working Principle of the Hinge

Hinge is a mechanical device to realize rotary motion, which is composed of three parts: shaft, blade and bearing. The core principle is to provide a stable rotating pivot point through the shaft, two or more metal blades are fixed to the connecting objects (e.g. door and door frame), and the bearing structure takes the load and reduces the friction resistance. When an external force is applied to the object, the blades move in an arc around the center of the shaft, and the ball or lubricant inside the bearing makes the rotation smoother. According to mechanical design, the load-bearing capacity of hinges depends on the thickness of the shaft diameter, the thickness of the blades and the strength of the material. Common types include hinge hinges, spring hinges and concealed hinges. Modern hinges have both durability and silent effect through precision machining and surface treatment technology, which are widely used in doors, windows, furniture, industrial equipment and other fields, and are the key functional parts to realize the limited angle of the object opening and closing.

Hinge Material Classification: Metal vs Plastic

Metal Hinge

Steel Hinges

High strength, suitable for load-bearing scenarios (such as industrial doors), but need to be surface rust treatment.

Steel Hinges

Stainless Steel Hinges

Corrosion-resistant, suitable for wet environments (such as kitchens, outdoor facilities), low maintenance costs.

Example:Stainless Steel Hinges

Stainless Steel Hinges

Brass Hinges

Decorative, suitable for furniture and retro design, but weak load-bearing capacity.

Brass Hinges

Zinc Alloy Hinges

Affordable, easy to process into complex shapes, commonly used in home appliances and light equipment.

Example:Heavy duty zinc alloy hinges

Zinc Alloy Hinges

Aluminum Hinges

Light weight, good weather resistance, suitable for transportation vehicles or outdoor facilities.

Aluminum Hinges

Plastic Hinge

ABS Hinge

Strong impact resistance, low cost, mostly used for toys and household appliances.

Example:Black Plastic Torque Hinge

ABS Hinge

Nylon Hinges

Good flexibility, low friction coefficient, suitable for frequent opening and closing of cabinet doors.

Example:Adjustable Torque Hinge

Nylon Hinges

Polypropylene (PP) Hinges

Chemical corrosion resistance, anti-fatigue, commonly used in laboratory equipment.

Example:90-Degree Positioning Hinge

Polypropylene (PP) Hinges

Common Hinge Types and Application Scenarios

Types of Hinges

Classified by Structure

Leaf Hinge

The most basic type, used for furniture, doors and windows.

stainless steel Leaf Hinge
Piano Hinge

Extra long continuous design, suitable for equipment cover plate which needs even force.

Piano Hinge
Concealed Hinges

Installed inside the cabinet to maintain a neat appearance, mostly used in modern cabinets.

Concealed Hinges

Functional Hinges

Spring Hinge

Automatically closes the door, commonly used in fire escape doors.

Functional Hinges
Torque Hinge

Adjustable resistance, used for laptop screens or medical instrument holders.

Torque Hinge

Specialized Hinges

Outdoor Corrosion-Resistant Hinges

Stainless steel or galvanized to resist rain and salt spray.

Outdoor Corrosion-Resistant Hinges
Cold Storage Hinges

Used in cold storage rooms and freezers, cold-resistant.

Cold Storage Hinges

Application Scenarios

Concealed hinge used for cabinet doors.

Cabinet Doors

Keep a clean look with hidden hinges;

Stainless steel hinge used in industrial machinery and equipment

In Industrial Scenarios

Need to support the weight of large access panels (e.g. mechanical, electrical cabinets) to prevent deformation or falling off

Torque hinge used in electronic devices

Electronic Products

Laptops, cell phones, etc. need to accurately control the screen opening and closing angle (e.g. 0-180 ° free hovering)

Refrigeration compartment hinge used in refrigerated trucks

Automotive Field

Doors and hoods are exposed to rain and salt spray for a long time, so stainless steel or galvanized material is needed to prevent corrosion.

Hinge Selection Key Factors

Opening Angle

Determine the opening and closing angle of the door, different hinges support 90° to 270° rotation range.

Demand for Disassembly

Removable hinges can be separated quickly without tools, which is convenient for maintenance and repair.

Material Matching

Stainless steel for outdoor use to resist corrosion, brass/plastic for indoor decoration.

Load-Bearing

Door thickness over 40mm requires reinforced hinges to match the thickness to ensure stability.

Appearance Design

Open hinges are decorative, concealed hinges are hidden to enhance the safety and beauty.

Positioning Function

The torque hinge can realize any angle hovering/automatic return control.

Anti-Corrosion Grade

Chemical/coastal environments prioritize 316 stainless steel or Teflon coating.

Environmental Sealing

IP54 grade or above waterproof hinges are suitable for humid/dusty/extreme temperature difference environments.

Conclusion

Hinge as the core component of connection and rotation, selection needs to take into account the material, function and scene.
Metal hinges (stainless steel, steel) are suitable for load-bearing or humid environments, while plastic hinges (nylon, ABS) are suitable for lightweight or corrosion-resistant needs. Common types include concealed (cabinets), spring-loaded (self-closing) and torque hinges (screen hover).
Selection keys include load capacity, opening angle, corrosion resistance (e.g. IP54) and environmental suitability (stainless steel for outdoor use).
Industrial scenarios require reinforced hinges to prevent deformation, and electronic equipment requires precise angle control. Priority should be given to ISO certified products to ensure performance and safety.

Hinge Glossary

Basic Hinge Terminology

TermDefinition
Pin / HingeThe part that connects the two leaves and provides the axis of rotation.
LeafThe part of the hinge that attaches to the door and frame.
PivotThe central rotating part; used in some heavy-duty hinges.
Opening AngleThe maximum degree to which a hinge can open (e.g., 90°, 180°).
Closing ForceThe force exerted by the hinge when closing; some have spring-assisted closure.
Mounting HoleHole for screws to fix the hinge during installation.
Center DistanceThe spacing between mounting holes that determines installation position.

Construction and Mounting Terminology

TermDefinition
Surface MountThe hinge is installed on the outer surface of the door and frame.
Concealed Mount / Hidden MountHidden after installation; common in furniture applications.
Inset MountDoor is fully embedded within the frame.
Half OverlayDoor partially overlaps the frame edge.
Full OverlayDoor completely overlaps the frame edge.
Threaded HoleAllows screws to be driven into pre-threaded holes.
Weld-on MountHinge is welded directly to the metal frame.

Type Terminology

TermDefinition
Spring HingeBuilt-in spring for automatic closing or opening.
Damping Hinge / Soft-Close HingeEquipped with a damping mechanism to slow door closure.
Folding HingeMulti-stage foldable hinge used for folding doors.
Detachable HingeAllows for quick removal without tools.
Lift-off HingeRemovable by lifting, allowing easy maintenance.
Heavy-Duty HingeDesigned for high loads or large doors.
Continuous Hinge / Piano HingeRuns along the full length of the door or panel.
Center Hinge / Pivot HingePivot point located on or near the door’s centerline.

Functional Features Terminology

TermDefinition
Self-Closing FunctionAutomatically closes the door after opening.
Stay-Open FunctionKeeps the door open at a specific angle.
Soft-CloseCushions the door when closing to avoid impact.
Corrosion ResistanceSurface treated to prevent rust or corrosion.
Waterproof DesignPrevents water ingress through the hinge area.
Heat ResistanceWithstands high temperatures without deformation.

Material and Finish Terms

TermDefinition
Stainless SteelCorrosion-resistant, commonly 304 or 316 grade.
Carbon SteelStrong and cost-effective, often used indoors.
Zinc AlloyAesthetic and commonly used for furniture hardware.
AnodizedTreated aluminum surface for enhanced corrosion resistance.
GalvanizedZinc-coated surface to resist corrosion.
ElectrophoresisUniform coating process to increase durability and corrosion resistance.

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